Panels are a pretty amazing building material. But, that “amazingness” depends on how well they’re produced and installed. To get a better sense of the first part, Here’s a quick look at how we make our panels. Afterwards, go to this page to see why we do our own installations.

**Foam Core**
three kinds:
EPS, PIR, or GPS

DSC_0918 (1).JPG — **Glue**
the mayo in our sandwich

With these three materials, combined in different thicknesses and densities of foam core material, we make all of our panels. Below is a step by step of how we put them together to create the most beautifully sealed structural envelope in the built environment.

Those jets put beads of glue on the plywood

Then put glue on the top of the foam core

The vertical bars make sure everything gets stacked evenly

With glue on the top of the foam, another piece of OSB is slid on top.

With everything stacked evenly (notice the blue foam spacers) lower the vacuum bag over the stacks

An air pump pulls all of the air out of the bag, effectively clamping each panel together

How Panels are Made

Panels are a pretty amazing building material. But, that “amazingness” depends on how well they’re produced and installed. To get a better sense of the first part, Here’s a quick look at how we make our panels. Afterwards, go to this page to see why we do our own installations.